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brief discussion on the factors affecting the size of die casting parts

Time:2024-03-05 Preview:


In the process of die casting production, especially some structural parts, there are very strict requirements for product size, so we must pay special attention in the production process, the following to talk about the factors that affect the size of die casting parts?

1. Dimensional error caused by molding shrinkage

Forming shrinkage is the main factor affecting the size of die casting, because the forming shrinkage is a complex process, so the calculation of shrinkage has a wide selection range, according to the external shape and structural characteristics of die casting, respectively select the size of each part of the appropriate molding shrinkage and determine the molding size, is to ensure the dimensional accuracy of die casting key issues.

2. Manufacturing errors of molded parts

The influence of forming parts, mold processing datum and processing technology.

Processing error of formed parts

Assembly error of molded parts

The error caused by the release slope of the molded part

3. The fluctuation influence of molding shrinkage during die casting

Influence of die casting process parameters, such as injection ratio pressure and inner gate speed

The influence of mold temperature

Influence of die casting temperature during demoulding

4. Error caused by relative movement of structural parts

Closing error

Movement error of side core pulling and movable core.

The error caused by the instability of the precision and process performance of the die-casting machine

5. Impact error

Error caused by deformation caused by injection impact of molding parts

The error caused by the erosion of metal liquid or impurities on the surface of the formed part

Compression shot impact, so that the template goods forming parts produce elastic deformation or plastic deformation to form a molding error regardless of size