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How to Improve Automation Level in the Field of Hardware Stamping Production and Processing

Time:2023-06-16 Preview:



The occurrence of COVID-19 has revealed the necessity of automation: with the reduction of human resource management in the metal stamping production and processing workshop, the metal forming operation by automating the waste flow and using the industrial Internet will be more efficient, and thus have stronger ductility. In addition, because automation is applicable to the specific fire evacuation of employees, and reduces the overall contact with machinery, equipment and special tools, it also improves the Factor of safety of the workplace.




With the processing and manufacturing industry slowly recovering from the harm caused by COVID-19, it has become increasingly clear that the shortage of skilled workers will be upgraded again, and the stamping die field must be fully prepared and integrated into this challenge.




According to a new survey report of a large and medium-sized production technology enterprise, 21% of the respondents indicated that the occurrence of COVID-19 revealed the necessity of automation. With the reduction of human resource management in production workshops, the automation of waste flow and the use of Industrial Internet (IIoT) for metal forming operations will be more efficient, resulting in stronger ductility. In addition, because automation is applicable to the specific fire evacuation of employees, and reduces the overall contact with machinery, equipment and special tools, it also improves the Factor of safety of the workplace.




The five industries in which mechanical hardware processing enhances automation throughout the entire process of stamping molds and mold processing can not only help alleviate the current shortage of skilled workers, but also provide convenience for the development direction of stamping mold manufacturers. This industry involves waste, liquid management methods, and supervision.



1. Moving scrap metal




Belt conveyors, hydraulic unloaders, and fully automatic feeding system software eliminate some of the most laborious manual full processes in metal waste solutions.




Belt conveyor: Belt conveyor has gradually rapidly and automatically eliminated stamping mold waste and dirt since production and manufacturing. After fully automatic removal of metal waste and waste cutting oil from the core operation, forklift migration is no longer necessary and the production cycle is improved.




Fully automatic engineering Dump truck. They receive cutting cars or drums from the mold manufacturing operation, and then lift and rotate them onto the receiving silo. The mechanical equipment option is equipped with advanced transmission function; The hydraulic transmission system is conducive to moderate migration of metal waste. If manual control is applied to guide specific operations, both system software can efficiently unload single person small carts.




Loading system software: This system software automatically migrates waste metal to distribution containers for transportation to the metal waste recycling station. The continuous round-trip operation of the reciprocating belt conveyor distributes waste evenly throughout the container. When the container is fully filled, the water level sensor will send an alarm to the operator. Automation of loading and unloading and even the ability to apply device to device communication to push data signals to waste agents, indicating that the containers are ready for pick-up. The overall scale can track the overall waste production volume and help ensure that shipping containers are fully loaded, but it does not have to exceed the net weight limit of the road surface. This system software greatly reduces the supervision required for reasonable loading.




Fully automatic migration of metal waste from one production point to another can significantly reduce employee interference. Moreover, because this system software eliminates the risks associated with manually moving metal scrap, it improves the Factor of safety in the workplace. This can assist in attracting and attracting high-quality employees, while at the same time being able to allocate task resources for production and manufacturing centered management in other operational industries.